Bentley colleague walking past the living wall at the home of Bentley in Crewe
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Bentley colleague walking past the living wall at the home of Bentley in Crewe

Tomorrow and Beyond

A journey of continuous improvement

Our Beyond100+ strategy outlines not only how we plan to shift our product range to electric powertrains, but also how we intend to further reduce the environmental impact of our production and distribution operations. Over the last two decades, this process has involved a wide range of different initiatives, from solar roofs to green walls and beehives, resulting in numerous certifications for our progress so far. This is a story that will continue for many years to come.

  • A focus on site sustainability

    Our Dream Factory transformation will support our commitment to sustainable production by ensuring that our production processes align to our decarbonisation goals. Our site has been certified 100% carbon neutral for five years, in accordance with the PAS 2060 carbon neutral standard (see Compliance and Certification, below). 

  • Running on solar energy

    In 2013, over 20,000 solar panels were installed on the roof of the factory, making it the largest roof-mounted solar array in the UK. In 2018 a further 10,000 panels were installed and in 2023, yet more were added. Today, there are more than 36,000 solar panels powering the site, covering an area of 60,911m2 or roughly nine football pitches. All the electricity used in making our cars is now either sourced from these solar panels or certified green.

  • Cleaner, greener on-site logistics

    Hydrotreated vegetable oil (HVO) fuel has provided an ultra-low emission alternative to diesel for our in-house logistics vehicles – making our factory the first luxury automotive plant to run all in-house operations on renewable fuels or green electricity. A 34,000 litre tank and pump are used to fuel the ten logistics HGVs that transfer parts between the factory and off-site storage depot, as well as over 20 smaller on-site vehicles. The fuel itself, known as Green D+, cuts tailpipe CO2 emissions by over 86%, while reducing nitrous oxide by up to 30% and particulates by up to 80%. 

  • We recycle everything we can

    Improvements in recycling mean that the small amount of factory waste we were sending to landfill has fallen by more than 99%, to just 3.57 kg per vehicle last year. In our paint shop, meanwhile, we have installed recycling systems that capture waste water, so we can put it to use elsewhere on the factory site.

  • A towering green wall

    To help improve biodiversity across our site, we have installed a green wall. comprising over 2,600 plants, spanning 28 different species of ferns, grasses and evergreens. Every plant was grown locally and is individually potted in the wall, with water provided by an automated irrigation system. In just one year, the wall is predicted to produce around 40 kg of oxygen, while also helping to filter out toxins and dust. 

  • The Bentley flying bees

    There are now more than a million British Apis Mellifera honeybees living in 17 hives on the factory site, in an area that has also seen the planting of over a thousand wild flowers. The project began with just two hives back in 2019 and the colony has been growing ever since. This is just part of a focus on nurturing our site’s biodiversity, with other projects including allotments and nesting sites for birds and hedgehogs. 

    In 2024 we also planted 25 trees to celebrate the 25th ISO 14001 anniversary, reinforcing our commitment to maintaining green spaces on site.

  • A leader in responsible leather craft

    Bentley is a member of the Leather Working Group. Established in 2005, the group aims to improve environmental performance in the leather industry, by monitoring the performance of manufacturers like us against best practice benchmarks and audit standards. In 2024, we became the first automotive manufacturer to join Leather Naturally, the global voice of the sustainable leather industry. And since then, we have introduced our first olive-tan leather, which uses an organic by-product of the olive oil industry that is free from heavy metals, minerals and aldehydes.

  • Reducing our reliance on plastics

    Our Sustainable Plastic Management System (SPMS) is a database of over 5,000 plastic components, which we use to monitor and reduce our plastic usage. 

    When it comes to single-use plastics, we have recently assessed the packaging of more than 4,000 parts for re-use or removal. We have replaced shrink wrap with reusable straps and replaced plastic tape where possible, while introducing recycled plastic balers and cardboard alternatives. We have even looked at plastic use in our on-site restaurants, installing new recycling stations and eliminating plastic lids, wrapping and food boxes. 

Bentley colleague working on a digital workbook
Close up of ferns present at the Bentley factory

Digital solutions

Eliminating paper from our processes
The Power Down project
Using AI to reduce leather wastage

One important way to reduce Bentley’s environmental impact lies in reducing the amount of paper the business consumes. That’s why we have introduced a range of digital alternatives to what were once paper-heavy processes. As a result, paper use has already decreased by 50% since 2019 – and it is a process that is set to continue. In April 2021, we removed 25% of our printers, with a commitment to remove a further 30% by the end of that year.

Another project, dubbed Power Down, demonstrates what can be achieved when everyone is prepared to make small changes to the way they work. Estimates suggest that switching off devices such as screens, fans, lights and chargers at the end of every day could save up to 700kw – roughly the same amount of energy it takes to power three average sized homes.

Our innovative AI Hide Inspection System inspects every leather hide that comes into the factory, to detect defects at a microscopic level, from growth lines and healed scars to insect bites. It then calculates which parts of each hide can be used, improving product quality and reducing leather waste at the same time.  

Bentley logo fixed to a living wall in an official bentley retailer
Close up of ferns present at the Bentley factory

Compliance and certification

ISO 40001 and ISO 50001
The Carbon Trust: PAS 2060 and LRQA
Volkswagen Group: KRL17

In 1999 Bentley became the first automotive site certified to ISO 40001 environmental management standard and in 2011 the Pyms Lane site was the first automotive campus to achieve the ISO 50001 energy management standard.

All the electricity we use to make our cars is either certified green or derived from our own solar panels. As a result, our site has been 100% carbon neutral for five years – a statistic that has been externally verified in accordance with the PAS 2060 carbon neutral standard. Our certification for carbon neutrality has since transitioned to LRQA, reinforcing our commitment through a robust and credible verification processes. 

Our environmental policy statement sets out our approach to environmental management and compliance. It covers our operations and obligations regarding leadership principles, compliance, environmental protection, stakeholder collaboration and continual improvement. It is guided by the Volkswagen Environmental Compliance Management System KRL17 and aligns to our Beyond100+ strategy.

Car configuration area in a carbon neautral Bentley retailer
Close up of ivy leafes present at the Bentley factory

The vital contribution of our retailers

Engaging with the network
Retailers taking the initiative

Every retailer creates and maintains a carbon reduction plan which is monitored through our field teams. We provide specific training modules to support each retailer and help staff members see how they can personally make a difference.

In addition, our retailer guidelines include suggested sustainability improvements that can be implemented in their buildings, plus guidance on how to change behaviours to reduce carbon emissions. 

From energy efficiency upgrades to circular economy practices, our retailers actively contribute to our strategy, while continuing to deliver their own sustainability initiatives. 

 

In 2024, for example, Bentley Singapore installed over 1,200 solar panels to power its showroom. Unused solar energy is exported back to the grid, ensuring zero-carbon electricity consumption. Further sustainability measures include replacing single-use plastic water bottles with water dispensers and glasses, as well as introducing monthly recycling of scrap metal in the workshops. 

 

At Bentley Bangkok, meanwhile, plastic bottles are recycled and used to make recycled plastic gifts. And at Bentley Ho Chi Minh, motion sensors control lighting in the showrooms, with smart timers to manage outdoor signage lighting. Air-conditioning settings have also been optimised for reduced energy consumption, resulting in a decrease of 2,644 kWh in 2024, compared to 2023.